As we have the capabilities to machine a variety of materials, this can aid us in maintaining our tight deadlines as we can complete each aspect of the job in-house. One such example is the concept model of the Z-Car for the architect Zaha Hadid. We produced two highly detailed scale models, and each model was created using several different materials which in turn required us to use a variety of machining techniques and processes.

Our client supplied us with 3D CAD data which we were able to directly use to CNC machine the main body, this was produced in high density model board.

The design of the car incorporated a highly defined shape and intricate detail, both of which are best achieved from CNC machining. Clear acrylic was used to form front and rear headlights, this was also CNC machined and highly polished on completion to attain a reflective surface. The wheels and tyres were produced separately using SLA prototypes. The rear wheels were attached in place to the car, these were static but the front wheels were able to pivot, this was purely for aesthetics and presentation for the wheels to be able to be arranged at an angle.

Each model was then polished to a high standard by our model makers in preparation for the final stage of painting. They were then mounted onto a base machined from black acrylic, this had also been polished to achieve a highly reflective finish.

The completed models were of very high standard, both the manufacturing processes and the final stages of painting and polishing contributed to the final appearance of the cars.

They have been used in many international exhibitions, and have been on display at the Goodwood Festival of Speed and at the Guggenheim Museum in New York.